排刀車銑復合機床

XKNC-50GY排刀車銑復合機床是在50G基礎之上(shang)，開(kai)發了Y軸動力(li)刀(dao)(dao)具(ju)(ju)以增強銑(xian)削功能，X向(xiang)或Y向(xiang)動力(li)刀(dao)(dao)具(ju)(ju)由普通排刀(dao)(dao)車床(chuang)可加(jia)裝的一把(ba)增加(jia)到兩把(ba)或是三把(ba)，動力(li)刀(dao)(dao)具(ju)(ju)沿Y軸方向(xiang)進給，可以實現徑向(xiang)面加(jia)工(gong)(gong)、孔加(jia)工(gong)(gong)、端面槽加(jia)工(gong)(gong)、銑(xian)削及(ji)異(yi)型輪廓等復(fu)合加(jia)工(gong)(gong)，并具(ju)(ju)備動力(li)刀(dao)(dao)具(ju)(ju)剛(gang)性攻絲(si)功能，真正實現了排刀(dao)(dao)車床(chuang)的車銑(xian)復(fu)合加(jia)工(gong)(gong)。

性能特點：

• 1.高剛性(xing)

  

  1、床身為對(dui)稱式結構設計剛性足，主軸與Z軸居于床身中(zhong)間位置(zhi)，有效(xiao)減(jian)小(xiao)熱変位對(dui)位置(zhi)精度(du)的(de)影響。

  2、HT300材質，其(qi)強度(du)高，耐磨性(xing)好，整體設計優(you)良、減震效果好。

  1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

  2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

• 2.導軌

  1、延用日本北村百年傳承的(de)刮研技術及超精研磨(mo)工藝，并配置自動潤滑系(xi)統，確(que)保機床長(chang)期高精度、高穩定性(xing)。

  2、使用燕尾導軌結構(gou)，HT300材(cai)質(zhi)，其強度高，耐磨性(xing)好，整體(ti)設(she)計優良(liang)、減震效(xiao)果好。

  3、硬軌結構，接觸面均經過(guo)刮研處(chu)理，每平方英寸刮研點數一般12-14個，使剛性提高明顯。

  4、Z軸采用雙(shuang)山型滑動導軌，*滿足剛(gang)性要求高,加工范(fan)圍(wei)大(da)的自(zi)動化加工。

  1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

  2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

  4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.

  
  

  

  X軸導(dao)軌X-axis guide

  

  Z軸導軌Z-axis guide

• 3.Y軸(zhou)驅動動力刀(dao)具

  

  Y軸驅動(dong)(dong)動(dong)(dong)力刀具(ju) Y-axis drive power tool

  

  電機功(gong)率：750W          Motor power: 750W

  最(zui)高轉速(su)：6000r/min      Maximum speed: 6000r/min

  Y軸快進速度：15m/min      Y-axis fast forward speed: 15m/min

  Y軸行程：95mm          Y-axis travel: 95mm

  最大(da)安裝動力刀具數量：3把  Maximum installed power tools: 3

  彈簧夾(jia)頭規格：ER16       Spring collet specification: ER16

  動力刀(dao)具沿Y軸方(fang)向(xiang)進給(gei)，可以實(shi)現徑向(xiang)面加工、孔(kong)加工，工件端(duan)面的切槽、銑削及異型輪廓(kuo)加工等三軸聯動復合加工，并(bing)具備動力刀(dao)具剛性(xing)攻(gong)絲功能(neng)（特配），真正實(shi)現了排刀(dao)車床的車銑復合加工。

  The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

• 4.高精度(du)主軸

  

  1、軸芯：使(shi)用*的主軸材料，經過(guo)多道(dao)熱處理和(he)精細(xi)加(jia)工，耐沖擊和(he)耐磨性(xing)更(geng)強。。

  2、軸承：使用(yong)進口品牌高(gao)精密滾珠軸承，采用(yong)P4級，終身免維護(hu)。

  3、防水：使(shi)用進口的高級防水環。

  1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

  2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

  3. Waterproof: use imported advanced waterproof ring.

  

  4、可選配(pei)電(dian)主軸，采用油(you)冷(leng)機冷(leng)卻(que)，保證高精度。

  5、特殊配置可選用(yong)內置電(dian)主軸(zhou), 內置電(dian)機主軸(zhou)Ф30規格主軸(zhou)轉速8000rpm，采用(yong)油熱交(jiao)換器冷卻，保證了(le)主軸(zhou)的高(gao)速高(gao)精度。適合于對精度、光潔(jie)度要求(qiu)較高(gao)的工(gong)件加工(gong)，極大提(ti)高(gao)了(le)生產效率。

  4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

  5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

• 5.操作系統 FANUC Oi-TF

  

  FANUC操作系統

  1. 高(gao)速高(gao)精度剛性攻(gong)絲。

  2. 復(fu)合加工(gong)循環，能簡(jian)化車(che)床編程。

  3. 圓柱(zhu)插補功能(neng)，能(neng)夠(gou)按照圓柱(zhu)表面的展(zhan)開圖進行編程(cheng)。

  4. 直(zhi)接(jie)尺寸編(bian)程(cheng)，能簡(jian)化部件加工程(cheng)序的編(bian)程(cheng)。

  5. 記憶型螺距(ju)誤差補償(chang)，可對(dui)絲杠螺距(ju)誤差等機械系(xi)統中的誤差進行補償(chang)，補償(chang)數(shu)據以參數(shu)的形(xing)式存儲在CNC的存儲器中。

  6. CNC內裝PMC編程(cheng)功能(neng)，對機床和外部設備進行(xing)程(cheng)序控(kong)制(zhi)。

  7. 隨機存儲模塊，可(ke)在CNC上直接改變PMC程(cheng)序和宏(hong)執(zhi)行器程(cheng)序。

  FANUC operating system

  1. High speed and high precision rigid tapping.

  2. Composite machining cycle that simplifies lathe programming.

  3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

  4. Direct size programming simplifies the programming of part program.

  5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

  6. The CNC has built-in PMC programming function to control the machine and external equipment.

  7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

• 6.燕尾式特制刀具(ju)座底板

  

  采(cai)用與20G機床同等規格尺寸設計，可(ke)使用20排(pai)刀系列標準(zhun)刀座，增加排(pai)刀數(shu)量，實現(xian)最大可(ke)安(an)裝刀具數(shu)量9把。

  Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

• 7.多樣(yang)的自動(dong)夾具開閉及(ji)夾緊裝置選擇

  液壓回轉缸：

  1、過程穩定，容易吸收(shou)沖擊和振動。

  2、夾持力大，易(yi)實現無級調速，調速范圍較(jiao)大。

  3、液壓站保(bao)壓可靠、效率高、構(gou)造簡單。

  Hydraulic rotary cylinder:

  1. The process is stable and easy to absorb shock and vibration.

  2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

  3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.

  
  

  

  液(ye)壓回轉缸Hydraulic rotary cylinder

  

  液(ye)壓站(zhan)Hydraulic station

  氣動回轉缸：

  1、操作簡(jian)單(dan)，便于與實現自(zi)動化(hua)。

  2、響應快速，提高生(sheng)產(chan)效率。

  3、可選配卡(ka)盤夾(jia)緊方式，夾(jia)緊精準，夾(jia)持(chi)范圍(wei)大(da)。

  Pneumatic rotary cylinder:

  1. Simple operation, easy and automatic.

  2. Fast response and improve production efficiency.

  3, optional chuck clamping method, accurate clamping, large clamping range.

  

  氣動回轉缸Pneumatic rotary cylinder

• 8.排屑器(qi)

  

  零件加工(gong)產生的(de)(de)鐵屑自(zi)動(dong)排出機(ji)床，適合于(yu)自(zi)動(dong)化加工(gong)和切(qie)屑余量大的(de)(de)情況(kuang)。

  The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

• 9.切削油裝置(zhi)

  

  用于存(cun)儲冷(leng)卻液(ye)，配(pei)備冷(leng)卻泵(beng)，實現冷(leng)卻液(ye)回路循環。

  It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

• 10.油霧(wu)收集裝置

  

  降低污染，改善作(zuo)業環境。

  Reduce pollution and improve the working environment.

• 11.高壓內冷卻(que)裝(zhuang)置

  

  可有效(xiao)冷卻(que)潤滑，提高效(xiao)率(lv)保(bao)證產品(pin)質(zhi)量。

  It can effectively cool lubrication and improve efficiency to ensure product quality.

• 12.夾緊檢測(ce)裝置(zhi)

  

  高精度傳感(gan)器檢(jian)測靈(ling)敏，確(que)保夾持狀態良好，有效提高生產(chan)質(zhi)量(liang)。

  High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.

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